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Electrical Enclosures & Power Electronics

In the world of high-voltage and connected devices, the enclosure is your first and most critical line of defense. We engineer plastic enclosures and components that do more than contain—they protect, dissipate, shield, and enable reliable performance in the most demanding applications, from EV charging and energy storage to industrial automation.
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Redefining Value: A 40% Cost Breakthrough Without Compromise

Industrial electrical enclosure case study

Context & Challenge

An industrial controls client needed a high-performance electrical enclosure with UL94 V-0 flame retardancy, dielectric strength, and structural rigidity. Their existing premium thermoplastic design was costly and suffered from dimensional variations that disrupted automated assembly, limiting competitiveness.

Our Solution

We conducted a full material and design review. Our engineering team adopted a tailored high-performance polymer blend that retained V-0 flame retardancy and insulation while improving flow. We optimized part design and used precision molding to achieve stable dimensions and tight tolerances.

Quantifiable Results & Client Benefits

  • Cost Optimization

    40% lower per-part material cost with maintained safety and electrical performance

  • Enhanced Performance

    Improved CTI and HDT for stronger product reliability

  • Automation Enabled

    Micron-level precision supports high-speed automated assembly with no manual fitting

  • Market Advantage

    More competitive pricing, higher quality, and stable supply strengthened market position

Get a Pro Recommendation

Tell us about your product, and we’ll suggest the best material for it.

Example part shapes

Reference only · not stock

elec part 01.jpg
MCCB contact assembly
elec part 02.jpg
Fuse housing
elec part 03.jpg
Fuse base
elec part 04.jpg
Contact shaft
elec part 05.jpg
Soft-start insert board
elec part 06.jpg
Soft-start housing
elec part 07.jpg
Soft-start housing (front)
elec part 08.jpg
Soft-start keypad cover
elec part 09.jpg
Soft-start connector
elec part 10.jpg
Soft-start keypad bay

Resources

Guides for electrical enclosures

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