Electrical Enclosures & Power Electronics
In the world of high-voltage and connected devices, the enclosure is your first and most critical line of defense. We engineer plastic enclosures and components that do more than contain—they protect, dissipate, shield, and enable reliable performance in the most demanding applications, from EV charging and energy storage to industrial automation.
Case Study
Redefining Value: A 40% Cost Breakthrough Without Compromise
Context & Challenge
An industrial controls client needed a high-performance electrical enclosure with UL94 V-0 flame retardancy, dielectric strength, and structural rigidity. Their existing premium thermoplastic design was costly and suffered from dimensional variations that disrupted automated assembly, limiting competitiveness.
Our Solution
We conducted a full material and design review. Our engineering team adopted a tailored high-performance polymer blend that retained V-0 flame retardancy and insulation while improving flow. We optimized part design and used precision molding to achieve stable dimensions and tight tolerances.
Quantifiable Results & Client Benefits
Cost Optimization
40% lower per-part material cost with maintained safety and electrical performance
40% lower per-part material cost with maintained safety and electrical performance
Enhanced Performance
Improved CTI and HDT for stronger product reliability
Improved CTI and HDT for stronger product reliability
Automation Enabled
Micron-level precision supports high-speed automated assembly with no manual fitting
Micron-level precision supports high-speed automated assembly with no manual fitting
Market Advantage
More competitive pricing, higher quality, and stable supply strengthened market position
More competitive pricing, higher quality, and stable supply strengthened market position
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Services
Mold Build
Professional precision mold build for injection molding, ensuring high accuracy and long service life.
Learn MorePrototyping
Fast and reliable prototyping via 3D printing, CNC and vacuum casting for product validation.
Learn MoreMaterial Selection
Professional guidance on ABS, POM, PC, PP and other engineering plastics for best performance.
Learn MoreDFM
Design for Manufacturing analysis to optimize structure, reduce cost and improve production stability.
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